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INTRODUCTION

Rockmax Supercote 1 is two components solvent based epoxy coating use for concrete and steel protection. Design for light to medium resistance for both walls and floors. Its provide gloss, seamless and smooth finish which easily cleaned.

 

APPLICATION AND INSTALLATION

PREPARATION

Concrete must be sound, clean and free from cement paste, dust, dirt and any other contaminants. Concrete must be at least 28 days and minimum compressive strength 25N/mm2 and minimum tensile strength (pull off) at 1.5 N/mm2. The concrete moisture content must less than 4%.

PRIMING

Apply Rockmax Supercote P prior to apply body coat. For steel structure, please contact Rockmax for further information.

MIXING

Mix part A and part B approximate 3 minutes until homogeneous using electric mixer (400-500 rpm).

APPLICATION

Apply by brush or roller on the prepared surface. Wait until dry 24 hours prior to apply second coat.

CURING

Protect applied areas from foot traffic at approximate 24 hours and fully cure in 7 days.

PACKAGING

20 kg set.

INTRODUCTION

Rockmax Supercote HPSL is a four components high performance self leveling epoxy resin floor. The material packs consist of base, hardener, aggregate and color pack. The cured product achieve high chemical and abrasion resistance include with smooth, seamless, hygienic floor. It can be laid between 2.00mm and 3.00mm thickness.

 

APPLICATION AND INSTALLATION

PREPARATION

New concrete substrate
Concrete must be sound, clean and free from oil, grease, wax, cement paste, dust, dirt and any other contaminants. Concrete must be at least 28 days and minimum Compressive strength 25N/mm2 and minimum tensile strength (pull off) at 1.5 N/mm2. Moisture content in concrete must less than 4%. All floors shall received the material topping should be protected by damp proof membrane and not suffer from rising damp. The substrate should not have a relative humidity more than 75% at installation period. Total enclosed impact shot blasting, high water pressure jet, grit planner or scarifying must be employed followed by vacuuming.

Old concrete (Uncoated concrete)
Old concrete or uncoated concrete floors is done in much similar manner to new concrete preparation. The concrete surface must be thoroughly cleaned with a strong detergent cleaner to remove all grease, oils and etc. Holes and cracks must be repaired use epoxy injection and epoxy mortar (please consult Rockmax for more information).

Previously coated concrete surface
Existing coated surface must be completely removed by sand blasting until received sound surface. Clean all surface with detergent cleaner. Total enclosed impact shot blasting, high water pressure jet, grit planner or scarifying must be employed followed by vacuuming.

PRIMING

Apply Rockmax Supercote P at 1 coat. However on the porous concrete substrate 2 coat of primer must be applied. Allow the primer to dry prior to application (approximate 6-8 hours at 30ºC). Please refer Rockmax Supercote P datasheet for more information.

MIXING

Stir base and hardener component separately approximate 10 second. Mix pigment (part D) with base (part A) for 15 second. Add hardener (part B) and continue mix for further 30 second. Add aggregate (part C) and mix for approximate 3 minutes until completely homogeneous using electric mixer (400-500 rpm). Avoid whipping air into the material. It is recommended that only full units be used, that all components are thoroughly mixed. We do not recommend using partial kits and reduce material.

APPLICATION

This material must be applied by specialist trained applicator. Expansion joints, movement joints, thermal control joints must be followed. The guide line joints detail available upon request.

Pour mixed material directly on the surface in a long puddle and spread using either trowel or rubber squeegee. Pull through material until end of joints. Pour new material on to end of joints to maintain wet edge. Check film thickness frequently. Use spike roller to remove any entrapped air. Do not spike roller after 30 minutes or the initial setting time of material. Ambient temperature might be effect to pot life and curing time.

CURING

Protect applied areas from foot traffic at approximate 24 hours and fully cure in 7 days.

CLEANING

Clean all tools and equipments immediately with acetone, xylene or other solvents.

PACKAGING

23kg set.

INTRODUCTION

Rockmax MB900 is a two components water dispersed coating. Its designed for high build coating concrete walls and floors where solvent based is not allowed. Protection concrete surface against abrasion, chemical and hard wearing surface. Very suitable with hygienic industrial processing plants and can act as primer for Rockmax MB as moisture barrier purpose.

APPLICATION AND INSTALLATION

PREPARATION

Concrete must be sound, clean and free from cement paste, dust, dirt and any other contaminants. Concrete must be at least 28 days and minimum compressive strength 25N/mm2 and minimum tensile strength (pull off) at 1.5 N/mm2. All floors to received total enclosed shot blasting or scarifying should be employed followed by vacuuming.

MIXING

Mix part A and part B approximate 3 minutes until homogeneous using electric mixer (400-500 rpm).

APPLICATION

Apply by brush or roller on the prepared surface. Wait until dry 24 hours prior to apply second coat and third coat.

In very rough and porous concrete, part C could be reduce to achieve more liquid slurry to better flow and penetration.

CLEANING

Clean all tools and equipments immediately with water.

PACKAGING

5 kg set.

INTRODUCTION

Rockmax MB is a three components modified cementitous epoxy self smoothing underlayment. When applied at minimum 2mm thickness, It provides a moisture barrier for moisture sensitive coating such as epoxy floors and polyurethane floors. It also designed to use as self leveling screed from 1-3mm thickness underlayment system for vinyl, carpet, timber and parquet floors and can use for repair damaged concrete slab.

 

APPLICATION AND INSTALLATION

PREPARATION

Concrete must be sound, clean and free from cement paste, dust, dirt and any other contaminants. Concrete must be at least 28 days and minimum compressive strength 25N/mm2 and minimum tensile strength (pull off) at 1.5 N/mm2. All floors to received total enclosed shot blasting or scarifying should be employed followed by vacuuming.

PRIMING

Apply Rockmax MB900 prior to apply Rockmax MB.

MIXING

Stir each component separately approximate ½ to 1 minute. Mix part A and part B approximate 3 minutes until homogeneous using electric mixer (400-500 rpm). Avoid whipping air into the material. It is recommended that only full units be used, that both components are thoroughly mixed. We do not recommend using partial kits and reduce material.

APPLICATION

This material must be applied by specialist trained applicator.  

In very rough and porous concrete, part C could be reduce to achieve more liquid slurry to better flow and penetration.

CLEANING

Clean all tools and equipments immediately with water.

PACKAGING

27 kg set.

INTRODUCTION

Rockmax Supercote ASP is a water dispersed two component, low viscosity, epoxy primer. It use as primer for antistatic floor syste

 

APPLICATION AND INSTALLATION

PREPARATION

Concrete must be sound, clean and free from cement paste, dust, dirt and any other contaminants. Concrete must be at least 28 days and minimum Compressive strength 25N/mm2 and minimum tensile strength (pull off) at 1.5 N/mm2.

MIXING

Mix part A and part B approximate 3 minutes until homogeneous using electric mixer (400-500 rpm).

APPLICATION

Apply by brush or roller on the prepared surface. Wait until dry 24 hours prior to apply body coat.

CLEANING

Clean all tools and equipments immediately with clean water.

PACKAGING

5 kg set.

INTRODUCTION

Rockmax Supercote AS2000 is four components, self levelling, conductive epoxy floor system. The system include with primer Rockmax Supercote ASP, copper strip and top coat Rockmax Supercote AS2000. The product design for 1 to 2 mm thickness and provide excellent conductive properties. The system is suited to environments where static electricity must be controlled.

 

APPLICATION AND INSTALLATION

PREPARATION

Concrete must be sound, clean and free from cement paste, dust, dirt and any other contaminants. Concrete must be at least 28 days and minimum Compressive strength 25N/mm2 and minimum tensile strength (pull off) at 1.5 N/mm2. Moisture content in concrete must less than 4%. All floors to received Rockmax Supercote AS2000 topping should be protected by damp proof membrane and free from damp rising or moisture vapor transmission. Total enclosed shot blasting or scarifying should be employed followed by vacuuming.  

All damaged concrete substrate, crack, void and other debond materials must be repair prior to application.  

Do not apply Rockmax Supercote AS2000 on this following substrate include bitumen, asphalt, unmodified screed mortar and PVC tiles.

PRIMING

The substrate should be leveled and seal with water dispersed epoxy primer or solvent free epoxy primer.  

After prime surface with sealer, a self adhesive copper strip should be connected with the earth points (Prepared by Electrical Engineer). Ensure that the tape bonded with primed surface completely.  

Prime surface with Rockmax Supercote ASP using roller or brush. Wait until the primer dry approximate 24 hours prior to apply anti static topping. The conductivity must be check prior to apply top coat. Please contact Rockmax for further advice.

MIXING

Stir part A and part B component separately approximate ½ to 1 minute. Mix part A and part D approximate 1 minute follow by add part B and mix for 2 minute. Finally add part C to the mixed and continue mix for 1 minute. Avoid whipping air into the material. It is recommended that only full units be used, that both components are thoroughly mixed. We do not recommend using partial kits and reduce material.

APPLICATION

This material must be applied by specialist trained applicator.

Pour mixed material directly on the surface in a long puddle and spread using either trowel or rubber squeegee. Check film thickness frequently. Use spike roller to remove any entrapped air. Do not spike roller after 20 minutes.  

All joint and expansion joints must be plan and lay out prior application.

CURING

Protect applied area from foot traffic at approximate 48 hours and fully cure in 7 days.

CLEANING

Clean all tools and equipments immediately with acetone, xylene or other solvents.

PACKAGING

20 kg set.

INTRODUCTION

Rockmax PU Primer is two components solvent free polyurethane primer for polyurethane flooring system. Good adhesion and penetrating to concrete surface and Low viscosity.

 

APPLICATION AND INSTALLATION

PREPARATION

Concrete must be sound, clean and free from cement paste, dust, dirt and any other contaminants. The surface must be treated by mechanical means such as shot blasting, grinding, scrabbling or water jet for increase bonding between substrate and flooring system. Concrete must be at least 25N/mm2 Compressive strength and minimum tensile strength (pull off) at 1.5 N/mm2. The concrete surface must be visibly-dry no dark areas on concrete surface which excess moisture. The working ambient and surface temperature should not below 10ºC while application.

MIXING

Mixer must use low speed drill mixer (500 rpm) with and including non-aerating steel paddle such as jiffy paddle. Make sure all tools and equipments are in good conditions and clean. Add part A and part B into the mixing drum. Mix for 2 minutes to achieve fully homogeneous consistent.

APPLICATION

Trained and approved specialist applicator was required to be installed this products. Apply Rockmax PU Primer 2 coats if the concrete surface is very porous. Apply PU flooring application “wet on wet” the primer still tacky.

PACKAGING

10kg set.
Part A: 6.67 kg
part B: 3.33 kg

INTRODUCTION

Rockmax PU33 is a 3 component solvent free, seamless polyurethane concrete mortar for vertical system with a matt finished. Use for apply vertical coving from 3mm to 9mm thickness by layer.

APPLICATION AND INSTALLATION

PREPARATION

Concrete must be sound, clean and free from cement paste, dust, dirt and any other contaminants. The surface must be treated by mechanical means such as shot blasting, grinding, scrabbling or water jet for increase bonding between substrate and flooring system. Concrete must be at least 25N/mm2 Compressive strength and minimum tensile strength (pull off) at 1.5 N/mm2. The concrete surface must be visibly-dry no dark areas on concrete surface which excess moisture. The working ambient and surface temperature should not below 10ºC while installation. All movement joints must be prepared prior to installation flooring system. If moisture content in concrete higher than 4% Moisture Barrier must be applied. All grove joints must be prepared at 5mm width x 5mm depth around the edge, intersection, joints, drains, gutters and etc.

APPLICATION

Trained and approved specialist applicator was required to be installed this products.

PACKAGING

32 kg set.

INTRODUCTION

Rockmax PU54 is a 3 components polyurethane resin based, one layer, self leveling flooring system. It designed for high impact resistance, abrasion resistance and chemical resistance. Be able to achieve from 3-5mm thickness.

 

APPLICATION AND INSTALLATION

PREPARATION

Concrete must be sound, clean and free from cement paste, dust, dirt and any other contaminants. The surface must be treated by mechanical means such as shot blasting, grinding, scrabbling or water jet for increase bonding between substrate and flooring system. Concrete must be at least 25N/mm2 Compressive strength and minimum tensile strength (pull off) at 1.5 N/mm2. The concrete surface must be visibly-dry no dark areas on concrete surface which excess moisture. The working ambient and surface temperature should not below 10ºC while installation. All movement joints must be prepared prior to installation flooring system. If moisture content in concrete higher than 4% Moisture Barrier must be applied. All grove joints must be prepared at 5mm width x 5mm depth around the edge, intersection, joints, drains, gutters and etc.

APPLICATION

Trained and approved specialist applicator was required to be installed this products.

PACKAGING

20 kg set.

INTRODUCTION

Rockmax PU98 is a four components heavy duty polyurethane screed flooring system with solvent free, seamless and texture matt finished. Provide excellent resistance to chemical, impact, abrasion and hot water steam impact include very good resistance in thermal shock. Design for 5-9 mm thickness.

 

APPLICATION AND INSTALLATION

PREPARATION

Concrete must be sound, clean and free from cement paste, dust, dirt and any other contaminants. The surface must be treated by mechanical means such as shot blasting, grinding, scrabbling or water jet for increase bonding between substrate and flooring system. Concrete must be at least 25N/mm2 Compressive strength and minimum tensile strength (pull off) at 1.5 N/mm2. The concrete surface must be visibly-dry no dark areas on concrete surface which excess moisture. The working ambient and surface temperature should not below 10ºC while installation. All movement joints must be prepared prior to installation flooring system. If moisture content in concrete higher than 4% Moisture Barrier must be applied. All grove joints must be prepared at 5mm width x 5mm depth around the edge, intersection, joints, drains, gutters and etc.

APPLICATION

Trained and approved specialist applicator was required to be installed this products.

PACKAGING

32 kg set.