ROCKMAX MB

MODIFIED EPOXY MOISTURE BARRIER


INTRODUCTION

Rockmax MB is a three components modified cementitous epoxy self smoothing underlayment. When applied at minimum 2mm thickness, It provides a moisture barrier for moisture sensitive coating such as epoxy floors and polyurethane floors. It also designed to use as self leveling screed from 1-3mm thickness underlayment system for vinyl, carpet, timber and parquet floors and can use for repair damaged concrete slab.

AREA OF USES

  • Prevent water vapor transmission and
  • prevent water hydrostatic pressure from
  • underneath.
  • Underlayment self leveling.
  • Repair damaged concrete slab.
  • ADVANTAGES

  • Excellent waterproofing properties.
  • Excellent adhesion to damp or green concrete substrate.
  • Damp proofing.
  • Good flowability.
  • Fast curing.
  • Fast recoating in 24 hours.
  • Easy to installation.
  •  

    APPLICATION AND INSTALLATION

    PREPARATION

    Concrete must be sound, clean and free from cement paste, dust, dirt and any other contaminants. Concrete must be at least 28 days and minimum compressive strength 25N/mm2 and minimum tensile strength (pull off) at 1.5 N/mm2. All floors to received total enclosed shot blasting or scarifying should be employed followed by vacuuming.

    PRIMING

    Apply Rockmax MB900 prior to apply Rockmax MB.

    MIXING

    Stir each component separately approximate ½ to 1 minute. Mix part A and part B approximate 3 minutes until homogeneous using electric mixer (400-500 rpm). Avoid whipping air into the material. It is recommended that only full units be used, that both components are thoroughly mixed. We do not recommend using partial kits and reduce material.

    APPLICATION

    This material must be applied by specialist trained applicator.  

    In very rough and porous concrete, part C could be reduce to achieve more liquid slurry to better flow and penetration.

    CLEANING

    Clean all tools and equipments immediately with water.

    PACKAGING

    27 kg set.

    ROCKMAX ASP

    WATER BASED EPOXY PRIMER FOR ANTI STATIC FLOOR


    INTRODUCTION

    Rockmax Supercote ASP is a water dispersed two component, low viscosity, epoxy primer. It use as primer for antistatic floor syste

    AREA OF USES

    Rockmax Supercote ASP use for priming concrete substrate prior to apply antistatic floor system.

    ADVANTAGES

  • Low viscosity,
  • Good penetration to concrete substrate.
  • Good adhesion.
  • Easy to apply.
  • Water based product.
  •  

    APPLICATION AND INSTALLATION

    PREPARATION

    Concrete must be sound, clean and free from cement paste, dust, dirt and any other contaminants. Concrete must be at least 28 days and minimum Compressive strength 25N/mm2 and minimum tensile strength (pull off) at 1.5 N/mm2.

    MIXING

    Mix part A and part B approximate 3 minutes until homogeneous using electric mixer (400-500 rpm).

    APPLICATION

    Apply by brush or roller on the prepared surface. Wait until dry 24 hours prior to apply body coat.

    CLEANING

    Clean all tools and equipments immediately with clean water.

    PACKAGING

    5 kg set.

    ROCKMAX AS2000

    ANTISTATIC SELF SMOOTHING EPOXY FLOOR


    INTRODUCTION

    Rockmax Supercote AS2000 is four components, self levelling, conductive epoxy floor system. The system include with primer Rockmax Supercote ASP, copper strip and top coat Rockmax Supercote AS2000. The product design for 1 to 2 mm thickness and provide excellent conductive properties. The system is suited to environments where static electricity must be controlled.

    AREA OF USES

  • Rockmax Supercote AS2000 is suitable with floors where risk of explosion and damaged of electronic device from static charges.
  • Electronic manufacturing.
  • Military operation & warehouse.
  • Control rooms.
  • IT server and computer rooms.
  • Explosive plant & storage areas.
  • Hospitals & Emergency rooms.
  • Aerospace industry.
  • Solvent related plants.
  • ADVANTAGES

  • Excellent chemical, wear and abrasion resistance.
  • Meet British Standard for antistatic requirements.
  • Prevent explosion from static charge.
  • Protect electronic parts from static shock.
  • Mechanical resistance.
  • Seamless and smooth surface.
  • Durability.
  • Good adhesion.
  • Easy to clean.
  • Environmental friendly.
  •  

    APPLICATION AND INSTALLATION

    PREPARATION

    Concrete must be sound, clean and free from cement paste, dust, dirt and any other contaminants. Concrete must be at least 28 days and minimum Compressive strength 25N/mm2 and minimum tensile strength (pull off) at 1.5 N/mm2. Moisture content in concrete must less than 4%. All floors to received Rockmax Supercote AS2000 topping should be protected by damp proof membrane and free from damp rising or moisture vapor transmission. Total enclosed shot blasting or scarifying should be employed followed by vacuuming.  

    All damaged concrete substrate, crack, void and other debond materials must be repair prior to application.  

    Do not apply Rockmax Supercote AS2000 on this following substrate include bitumen, asphalt, unmodified screed mortar and PVC tiles.

    PRIMING

    The substrate should be leveled and seal with water dispersed epoxy primer or solvent free epoxy primer.  

    After prime surface with sealer, a self adhesive copper strip should be connected with the earth points (Prepared by Electrical Engineer). Ensure that the tape bonded with primed surface completely.  

    Prime surface with Rockmax Supercote ASP using roller or brush. Wait until the primer dry approximate 24 hours prior to apply anti static topping. The conductivity must be check prior to apply top coat. Please contact Rockmax for further advice.

    MIXING

    Stir part A and part B component separately approximate ½ to 1 minute. Mix part A and part D approximate 1 minute follow by add part B and mix for 2 minute. Finally add part C to the mixed and continue mix for 1 minute. Avoid whipping air into the material. It is recommended that only full units be used, that both components are thoroughly mixed. We do not recommend using partial kits and reduce material.

    APPLICATION

    This material must be applied by specialist trained applicator.

    Pour mixed material directly on the surface in a long puddle and spread using either trowel or rubber squeegee. Check film thickness frequently. Use spike roller to remove any entrapped air. Do not spike roller after 20 minutes.  

    All joint and expansion joints must be plan and lay out prior application.

    CURING

    Protect applied area from foot traffic at approximate 48 hours and fully cure in 7 days.

    CLEANING

    Clean all tools and equipments immediately with acetone, xylene or other solvents.

    PACKAGING

    20 kg set.

    ROCKMAX PU PRIMER

    SOLVENT FREE POLYURETHANE PRIMER


    INTRODUCTION

    Rockmax PU Primer is two components solvent free polyurethane primer for polyurethane flooring system. Good adhesion and penetrating to concrete surface and Low viscosity.

    AREA OF USES

    Rockmax PU Primer is used to primer surfaces prior to apply Polyurethane flooring.

    ADVANTAGES

  • Excellent adhesion.
  • Good penetrating to concrete.
  • Damp tolerant.
  • Low viscosity.
  • Can use vertical and horizontal.
  • Non toxic.
  • Solvent free.
  •  

    APPLICATION AND INSTALLATION

    PREPARATION

    Concrete must be sound, clean and free from cement paste, dust, dirt and any other contaminants. The surface must be treated by mechanical means such as shot blasting, grinding, scrabbling or water jet for increase bonding between substrate and flooring system. Concrete must be at least 25N/mm2 Compressive strength and minimum tensile strength (pull off) at 1.5 N/mm2. The concrete surface must be visibly-dry no dark areas on concrete surface which excess moisture. The working ambient and surface temperature should not below 10ºC while application.

    MIXING

    Mixer must use low speed drill mixer (500 rpm) with and including non-aerating steel paddle such as jiffy paddle. Make sure all tools and equipments are in good conditions and clean. Add part A and part B into the mixing drum. Mix for 2 minutes to achieve fully homogeneous consistent.

    APPLICATION

    Trained and approved specialist applicator was required to be installed this products. Apply Rockmax PU Primer 2 coats if the concrete surface is very porous. Apply PU flooring application “wet on wet” the primer still tacky.

    PACKAGING

    10kg set.
    Part A: 6.67 kg
    part B: 3.33 kg

    ROCKMAX PU33

    POLYURETHANE CONCRETE MORTAR FOR COVING


    INTRODUCTION

    Rockmax PU33 is a 3 component solvent free, seamless polyurethane concrete mortar for vertical system with a matt finished. Use for apply vertical coving from 3mm to 9mm thickness by layer.

    AREA OF USES

    Rockmax PU33 must use combination with Rockmax 54 and Rockmax 98 application including:

    • Coving.
    • Drain and Gutter lining.
    • Plinths.
    • Machines Foundation.
    • Curb.

    ADVANTAGES

    • Excellent chemical resistance.
    • Excellent abrasion and impact resistance.
    • Excellent temperature resistance from -40ºC & +120ºC.
    • Slip resistance.
    • Fast curing.
    • Seamless.
    • No solvent.
    • Easy to apply.

    APPLICATION AND INSTALLATION

    PREPARATION

    Concrete must be sound, clean and free from cement paste, dust, dirt and any other contaminants. The surface must be treated by mechanical means such as shot blasting, grinding, scrabbling or water jet for increase bonding between substrate and flooring system. Concrete must be at least 25N/mm2 Compressive strength and minimum tensile strength (pull off) at 1.5 N/mm2. The concrete surface must be visibly-dry no dark areas on concrete surface which excess moisture. The working ambient and surface temperature should not below 10ºC while installation. All movement joints must be prepared prior to installation flooring system. If moisture content in concrete higher than 4% Moisture Barrier must be applied. All grove joints must be prepared at 5mm width x 5mm depth around the edge, intersection, joints, drains, gutters and etc.

    APPLICATION

    Trained and approved specialist applicator was required to be installed this products.

    PACKAGING

    32 kg set.

    ROCKMAX PU54

    SELF LEVELING POLYURETHANE FLOORING SYSTEM


    INTRODUCTION

    Rockmax PU54 is a 3 components polyurethane resin based, one layer, self leveling flooring system. It designed for high impact resistance, abrasion resistance and chemical resistance. Be able to achieve from 3-5mm thickness.

    AREA OF USES

  • Drink and food production areas.
  • Beverage manufacturers.
  • Pharmaceutical factories.
  • Chemical processing plants.
  • Textile production areas.
  • Electronic manufacturers.
  • ADVANTAGES

  • Good chemical resistance.
  • Good abrasion and impact resistance.
  • Monolithic flooring system.
  • Resistance to thermal shock.
  • Easy maintenance.
  • Seamless.
  •  

    APPLICATION AND INSTALLATION

    PREPARATION

    Concrete must be sound, clean and free from cement paste, dust, dirt and any other contaminants. The surface must be treated by mechanical means such as shot blasting, grinding, scrabbling or water jet for increase bonding between substrate and flooring system. Concrete must be at least 25N/mm2 Compressive strength and minimum tensile strength (pull off) at 1.5 N/mm2. The concrete surface must be visibly-dry no dark areas on concrete surface which excess moisture. The working ambient and surface temperature should not below 10ºC while installation. All movement joints must be prepared prior to installation flooring system. If moisture content in concrete higher than 4% Moisture Barrier must be applied. All grove joints must be prepared at 5mm width x 5mm depth around the edge, intersection, joints, drains, gutters and etc.

    APPLICATION

    Trained and approved specialist applicator was required to be installed this products.

    PACKAGING

    20 kg set.

    ROCKMAX PU98

    HEAVY DUTY POLYURETHANE SCREED FLOORING SYSTEM


    INTRODUCTION

    Rockmax PU98 is a four components heavy duty polyurethane screed flooring system with solvent free, seamless and texture matt finished. Provide excellent resistance to chemical, impact, abrasion and hot water steam impact include very good resistance in thermal shock. Design for 5-9 mm thickness.

    AREA OF USES

  • Cold rooms and freeze rooms.
  • Drink and food production areas.
  • Food, fish and meat processing areas.
  • Beverage manufacturers.
  • Pharmaceutical factories.
  • Chemical processing plants.
  • Textile production areas.
  • ADVANTAGES

  • Excellent chemical resistance.
  • Anti skid surface for safety.
  • Excellent abrasion and impact resistance.
  • Monolithic flooring system.
  • High resistance to thermal shock.
  • Seamless.
  • Steam and hot water impact resistance.
  • Excellent temperature resistance from -40ºC & +120ºC
  • No solvent.
  •  

    APPLICATION AND INSTALLATION

    PREPARATION

    Concrete must be sound, clean and free from cement paste, dust, dirt and any other contaminants. The surface must be treated by mechanical means such as shot blasting, grinding, scrabbling or water jet for increase bonding between substrate and flooring system. Concrete must be at least 25N/mm2 Compressive strength and minimum tensile strength (pull off) at 1.5 N/mm2. The concrete surface must be visibly-dry no dark areas on concrete surface which excess moisture. The working ambient and surface temperature should not below 10ºC while installation. All movement joints must be prepared prior to installation flooring system. If moisture content in concrete higher than 4% Moisture Barrier must be applied. All grove joints must be prepared at 5mm width x 5mm depth around the edge, intersection, joints, drains, gutters and etc.

    APPLICATION

    Trained and approved specialist applicator was required to be installed this products.

    PACKAGING

    32 kg set.